The Linotech Mega Press,
An Industrial Rotary Tableting Press
for Very Large Tablets

Linotech Mega Press
Features:
  • Presses one and two layer tablets up to 100 mm in diameter by 45 mm high
  • Siemens PLC with Touch Screen HMI
  • Industrial PC with MES/MRP functions available as an option
  • Can be adapted to press cored (tablet in a tablet) tablets
  • Custom solutions for difficult shapes and poorly flowing powders
  • Stainless steel product contact surfaces or customer specified coatings
  • Forged stainless steel turret with hard-chrome plated die table
  • Baked on Epoxy finish
  • Built to customer's specifications

The Mega Press

 

General Description:

This is the largest rotary press that we offer for the high throughput production of single and dual layer tablets with one outlet. This machine enjoys Linotech's extensive experiencing in manufacturing large diameter turret machines for pressing multi layer tablets. This press has proved to be very successful for manufacturing Chlorine-based swimming pool tablets. It can be customized for other applications according to client specifications and can be adapted to a tablet-over-tablet or a tablet-within-tablet system.

Bi-Layer Swimming Pool Chlorine Tablet

Bi-Layer
Swimming Pool
Chlorine Tablet

The Mega Press is capable of pressing tablets up to 100 mm in diameter with a pre-compression force up to 150 kN and a main compression force up to 600 kN during continuous production.

Depending on tablet size and number of layers, it can produce over 27,000 tablets/hour.

Multi layer and cored (tablet-within-tablet)

Multi-Layer
and Cored
(Tablet-Within-Tablet)

These presses are designed according to customer specifications and can be delivered to press cored (tablet-within-tablet) tablets directly in the machine.

As will all Linotech presses, these machines reflect over 65 years' of experience in large industrial rotary tableting presses.

Recipe Screen

HMI Recipe Screen

The PLC based press controls are customized to each customer’s requirements. Linotech Presses employ Siemens PLCs with 12 inch touch screen HMI with different access levels for operators and supervisors. 

Machine Settings Screen

HMI Machine Settings Screen

Surfaces are made of stainless steel or coated with application-specific corrosion resistant coatings. The enclosures are safety interlocked with a smooth fit and finish for product containment. The compression chamber can be kept under negative air pressure to reduce operator exposure to dust.  

 

 

 

The Turret

The turrets have hard chrome plating on the working surfaces. Punch holders ride in lubricated bushings. The turrets are driven by powerful AC motors coupled with frequency inverters. The turret drives have enough torque so that the presses can be restarted under full load without any problem. 

 

 

 

Removing Powder Feeder

Removing Powder Feeder

The presses are designed to use as many readily available, off-the-shelf components as possible. Most of the major components in the compression zone can be removed without any tools for easy cleaning. The modular design makes it easy for technicians to remove major sub-assemblies without having to disassemble the entire press. An optional removable platform is available to allow technicians easy access to the upper parts of the machine, and a simple tool is supplied to facilitate de-tooling.  

 

Options:

  • Customized cam profile
  • Additional fill cams available in 5mm height increments
  • Upper punch penetration adjustment
  • Individual punch force control, monitoring and tracking system
  • Cooling/Freezing solutions
  • Dry air introduction
  • Magnesium Stearate injection to reduce sticking
  • Special pre-compression cams are available to de-aerate powder and improve compression
  • Unmanned operation with automatic tablet sampling system
  • Other features are available. Please discuss your intended application with us.

These options must be specified when submitting the URS for the project. Combined, AC Compacting and Linotech has over 100 years of tableting experience, and we can offer many solutions to your tableting requirements, some of which may not be given here.

 

 

 

 

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AC Compacting LLC
1577 Livingston Avenue, Post Office Box 7266
North Brunswick, NJ 08902-7266
Tel: 732-249-6900 / Tel: 800-524-0183 / Fax: 732-249-6909