top of page

Mixer Torque Rheometer

Gain a deeper understanding of your granulation to accelerate formulation development & ensure production quality 

Caleva logo with teel background

Replace the subjective 'hand squeeze' or 'snowball' test with precision data provided by the Mixer Torque Rheometer (MTR). Remove the guesswork and let the MTR accelerate and enhance your research and development experiments and maintain quality and protect yields in your production line.

Designed to measure and characterise wet granulation properties for tabletting, extrusion, and spheronization outcomes, the MTR helps you to reduce material waste, save time, save money and increase your Return-On-Investment throughout the product lifecycle.

A white benchtop Caleva Mixer Torque Rheometer (MTR) instrument on a white background. The unit features an integrated digita
  • 7” touchscreen display* with intuitive user interface

  • Automatic data capture and data export functionality

  • Real-time data insights on screen

  • Pause option and image capture

  • RPM and measured torque reporting

  • Ambient and Process temperature measurements

  • Small batch size from 15 g (bowl and formulation dependent)

  • Standard product configuration:

    • 230v 50/60Hz – Part Number: MTR-230

    • 110v 50/60Hz – Part Number: MTR-110

Machine Overview

Introducing the new Mixer Torque Rheometer (MTR)

The new MTR builds on many years of experience in providing highly accurate data for groundbreaking studies across multiple industries. Designed to optimise liquid-to-powder ratios, provide indications of granule strength and reduce material waste, the MTR can define a robust design space to speed up your formulation development, support scale up, and ensure quality and yields are maintained in production environments. ​

  • Compatible with liquid binders containing a suspension

  • Pump priming function for consistent results from the first binder addition step

  • Binder calibration kit to quickly optimise the machine for specific binder densities

  • Load cell calibration kit with certified weights as standard

  • Includes pause option and image capture

Determine the Optimum Powder to Binder Ratio

Multiple Addition Test

Binder liquid is added to a dry powder mix and the consistency is measured as the mixing and addition of binder progresses.

​

The consistency of the mix is measured at regular periods so that the relationship between the amount of liquid binder added to the mix and the consistency in the resulting formulation can be accurately shown.

A line graph titled "Multiple Addition Test" plotting Consistency on the y-axis (from 0 to 1) against Liquid binder ratio in

Variable Mix Time Test

How Long Should I Granulate my Materials?

A line graph titled "Variable Mix Time Test" displaying "Figure 2. Changes in consistency of a venlafaxine formulation with d

It is well-known that a minimum amount of mixing is required to ensure consistent and repeatable product characteristics. What is often less considered is the possibility of over-mixing the product so that the characteristics of the resulting formulation undergo a change.  It is important to understand this and to have data to show what is likely to happen with excessive mixing. The Mixer Torque Rheometer will give you this data.  This type of test is again used in formulation development but more generally in scale up to production from the laboratory and also it has been used to solve production issues as they arise.

Ensuring Consistency During Scale Up

A direct consistency measurement of a small sample (generally around 40 g) taken from a process as it is ongoing.  This allows for accurate comparisons to be made quickly, accurately, and repeatable way.

Want more information

Consistency Measurement

A comparative data graph titled "Consistency Measurement" plotting Consistency on the y-axis against Mixing time in minutes o
Quality control in production | How the Consistency test works
06:07
Replacing the hand squeeze test | What is the Multiple Addition test?
10:27
End point determination | The Caleva MTR Variable Mix Time test
08:52
A more effective way to develop your formulations - The basic Mixer Torque Rheometer concepts
03:42
Live demonstrations of laboratory formulation development equipment
01:29
Mixing wet powders - Research and development equipment
01:57

AC Compacting Equipment LLC

email: info@accompacting.com
Phone:
1-732-249-6900

1577 Livingston Avenue

North Brunswick, NJ 08902
© 2023 AC Compacting Equipment LLC

bottom of page